Why would anybody care about the Ashes? Why is Ash measurement so important? To understand the answer better we need to first understand what Ash is. Ash content is the amount of inorganic residue left after combustion. The amount of Ash produced speaks about the quality of your product, The More the Ash lesser the quality.
Suppose you are from coal, cement, food, textile, construction, Environmental, Automotive, Pharmaceutical, Agriculture or even International Trade. In that case, measuring the Ash content of your products is one of the most important KRA you are missing. It’s not us who are saying it, the government speak it all.
- Coal Mines (Conservation and Development) Amendment Rules, 2011: This law states that the measurement of Ash content in coal is mandatory for its classification.
- Ministry of Environment, Forest and Climate Change (MoEFCC) Notifications: In 2014 a notification was issued that stated that power plants located at a particular distance from a mine should have 34% or less Ash content for the betterment of the environment.
- Bureau of Indian Standards (BIS) have certain guidelines issued to the public that state a particular amount of Ash content (usually ranging from 15-30%) should be found in cement.
- The Food Safety and Standards Authority of India permits only a certain quantity of ash in food products, mainly spices and salt.
- Prevention of Food Adulteration Act, 1954—now replaced by the Food Safety and Standards Act, 2006 This act contains provisions for restricting ash contents in food products.
- Fertilizer Control Order (FCO), 1985 this law supervises the quality of fertilizers in India. The Ash content affects the nutrient value of a fertilizer.
Did you know about any of these government Laws? These laws represent the importance of ash content in your product. You need to bypass these laws to even introduce your product in the market. Now that you know the importance of Ash measurement you must be wondering, how do I measure it? Well, there is one single instrument that can measure the ash content of your products and is not as complicated as the laws! The Muffle Furnace
What is a Muffle Furnace?
A muffle furnace is a laboratory device capable of delivering high temperatures that, to put it in general terms, expose samples to improved heat without directly exposing them to flames. This insulation helps in the correct thermal treatment since it can yield uniform heat without possible contamination of the sample.
Unlike traditional open flames, this Muffle Furnace allows for placing the sample in a ceramic chamber that holds an equal temperature without direct contact with the gases of combustion. This design prevents contamination and assures accuracy in ash content determination.
Why do you need a Muffle Furnace in India?
Determination of ash in materials is critical to the optimization of the quality and performance of the product. For instance, in the manufacturing of cement, the content of ashes in the raw materials can affect the eventual strength and durability of the cement. In food processing, ash determination ensures the ingredients are free from impurities and of the desired quality.
Food Processing: Ash content analysis helps in the determination of the purity of flour. More ash may show impurities or bran contents, which in turn lead to that the quality and baking properties of the flour will be affected.
Coal Industry: High ash content in coal makes it not efficiently combustible. Disposal costs increase as the energy output decreases.
How the Muffle Furnace Works to Determine the Ash Content
Muffle Furnace Specifications and Step-by-Step Process:
The muffle furnace specifications is :
- Sample Preparation: Initially, samples are ground and weighed to achieve uniformity.
- Heating to Specific Temperatures: The sample is placed into the Muffle Furnace and heated at a predetermined temperature, generally at about 550°C to 750°C, depending on what material is being tested. Cooling and Weighing: Let the sample cool in the desiccator to protect it from moisture absorption. Then weigh the sample.
- Ash Content Calculation: Ash content is derived from the mass of residue that remained after combustion about the initial mass of the sample.
- Precision and Accuracy: Regarding temperature control, Muffle Furnaces can maintain a temperature reasonably constant throughout an experiment, and the oven is designed to enclose the sample during heating, so it will not contaminate the sample. This is very crucial for any process industry, as even changes in ash content by a few percentages result in great changes in quality and performance.
Why would you choose Presto as your Muffle Furnace Manufacturer?
At Presto, We believe in turning liabilities into assets. We understand the importance of quality and commitment as manufacturers ourselves. Serving prestigious customers from the last 41 years, we are determined to serve for longer years. Come and join the team of amazing clientele here in Presto!
Finding the Hidden Value of the Ash Using the Muffle Furnace
In most industries, knowledge and measurement of ash content are of prime consequence in the accomplishment of quality products and efficiency. A Muffle Furnace is an appropriate and dependable tool that derives accurate and reproducible results in determining the ash content. The investment in a quality Muffle Furnace will go a long way in strategic benefits to improve the quality control process and the product’s outcomes. Now the choice is yours, Let your efforts burn down to Ashes with the Muffle Furnace!
Contact Presto to find out how a Muffle Furnace can benefit your operations with a no-obligation consultation or demonstration. Learn what measuring the ash content accurately is going to mean to your industry.
For inquiries about the muffle furnace price in India or to learn more about our high-quality muffle furnaces, please get in touch with Presto. Our team is available to assist you with detailed information and support. You can reach us by phone at +91 9210 903 903 or via email at [email protected]. As a leading muffle furnace manufacturer, we are committed to providing exceptional products and services to meet your specific needs. Whether you're interested in pricing details or need guidance on choosing the right equipment, we are here to help.
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