Are you waiting to achieve top-notch quality products?

It is safe to say that the modern market is driven by consumers, and they prefer quality over anything. It has been observed that the companies put maximum effort into bringing consistency in the quality of their products. Furthermore, to survive in a highly competitive market, consistent quality of products has been a secret ingredient in the recipe to build a strong brand image and achieve a loyal customer base. If you are one of those companies who want to explore or are in search of new and better ways of achieving this goal of consistent quality, then your search ends here.

We have an ideal solution to your problem! 

Presenting before you a TOP LOAD TESTER machine.

It's likely you are questioning how this machine can cater to all your needs, don’t worry we have an answer to each and every question of yours.

A Top Load Tester is a machine that is carefully designed and developed to satisfy your lab testing needs in a more efficient way. It is a device that is used for the evaluation of the durability and strength of the materials, products, and packaging regarding what amount of pressure they can endure when force is applied to them from above. When the product is being transported, stored, or used, it goes through a different amount of pressure every time. To ensure that products stay resilient whatever pressure they go through during these stages, conducting top load testing becomes crucial. 

Top load testing is considered one of the best methods for quality assurance and analyzing product failures. Now let's talk about the principle behind the working of this machine. 

The top load tester is built with the idea of putting pressure on the top surface of the sample put in it. It is important to note that the testing is conducted on an empty condition of the sample and without a cap. The main aim behind conducting this test is to know how well the packaging of a product or the product itself will hold up when put through real-life conditions. 

There are three models of the top load tester that are offered. 

• DIGITAL TOP LOAD TESTER

The digital top load tester is manually operated. Manufacturers need to manually set specific parameters to conduct the test, such as speed, load capacity, and pressure. It has an HMI system that displays the result of the test.

• COMPUTERIZED TOP LOAD TESTER

A computerized top load tester is a semi-automatic machine. It is a software-integrated model of the top load tester. This model gives detailed results along with a graphical representation of the result.

• PRIMA TOP LOAD TESTER

This model of a top load tester is completely automatic. It stops automatically according to the parameters set for the test.

Now the question comes, why should manufacturers install top-load tester machines?

Manufacturers will greatly benefit if they install top-load tester machines. 

1. The integrity of the products will be maintained if their potential can be known. Developing the quality of the products according to the pressure they endure can certainly help in building brand image.

1. The introduction of various models of top load testers has made it easier for manufacturers to streamline their production process by eliminating excessive cost incurrence and manual labor.

1. Product damages can be identified at an early stage which will help in the reduction of product returns and maximizing cost savings.

1. Regularly testing the products ensures they meet consistent and necessary strength requirements increasing their reliability. 

Here are the guidelines on how to conduct the top load testing:

STEP 1:

SAMPLE PREPARATION

It must be ensured that the sample is kept emptied and without any cap or covering for conducting the test. 

STEP 2:

SETTING UP THE EQUIPMENT

The machine must be set up according to the required parameters for the sample such as load capacity and pressure range. 

STEP 3:

CALIBRATION OF THE TESTER

Manufacturers must ensure that the tester is calibrated properly for the load cell and measurement systems to function accurately.

STEP 4:

SAMPLE PLACEMENT

Place the sample on the platform of the tester and make sure it is properly centered and stable. 

STEP 5:

APPLY THE PRESSURE

Gradually start applying the pressure on the top surface of the sample. Start increasing the pressure slightly at a controlled rate according to the requirement.

STEP 6:

MONITOR AND RECORD THE DATA

Carefully observe the test and record the value of the load as the pressure is increased.

Commonly asked questions

1. What kind of samples can be tested on a top load tester?

Materials like plastic bottles, glass bottles, and tin cans can be tested on a top-load tester.

1. Are the test results accurate?

Yes, the main feature of a top load tester is its accuracy. You just need to calibrate and maintain the machine regularly. 

1. How long does the standard test take?

It takes about a few seconds or minutes, depending upon the type of sample used to conduct a test.

1. What is the minimum and the maximum range this machine offers?

The minimum and the maximum range this machine offers is 100 kgf and 500 kgf respectively.

1. How many models of top load testers are available?

There are three models of a top load tester. A digital model (manual), a computerized model (semi-automatic), and a prima model (completely automatic).

SECURE YOUR DEMO OR CONSULTATION FOR FREE - REACH OUT NOW!

The Top Load Tester helps you identify any weaknesses or potential failures in your packaging, ensuring that it can withstand the pressures it will face. To get detailed information about the Top Load Tester price, please contact us at +91-9210 903 903 or email us at [email protected].