Predictive Maintenance as a Service for Cement Industry: An Overview

The cement manufacturing industry is one of the oldest and most critical manufacturing industries for the global civilization. It has witnessed unparalleled growth at the heart of most economic developments and international growth this decade. Fortune Insights report says, the global cement market will grow from $326.80 billion in 2021 to $458.64 billion in 2028, a steep 5.1% globally. It is then no wonder that cement plants face pressure for process and asset maintenance.

Cement Manufacturing Process & Need For Predictive Maintenance

Cement manufacturing is one of the most complex continuous manufacturing processes, with multiple ingredients & steps involved. Here is an overview of the entire process wrt machines used at each stage:

Predictive Maintenance checklist for cement industry:

1. Extractors: Used to Quarry the raw materials, i.e. limestone & clay
2. Crushers used to crush high rock piles into coarse powders called raw meal
3. Blenders & Mixers mix the crushed raw meal in the right proportions
4. Grinders to further grind the raw material to free different minerals in the ore
5. A rotary kiln where the raw meal is heated up to 1450 degrees & then cooled
6. Assembly belts & conveyors to carry the cement for packing & dispatching to customers

These processes & machines need to occur in tandem, without intervals, to create high-quality cement. Unplanned downtime in even one of these machines can unleash havoc on the ongoing process, not just endangering efficiency & quality but also health & safety of personnel on-site.

Read More:

https://www.infinite-uptime.com/predictive-maintenance-as-a-service-for-cement-industry-an-overview/