Interesting Facts About Steel Plants: Application of Air Cannons in Plants

Steel mills are one of the most interesting and powerful industrial complexes in the world. From manufacturing materials that design our cities to employing the latest technology for seamless functioning, steel mills are a symbol of human ingenuity. One of the lesser-known but most important processes involved in this activity is the air cannon—a mechanism that makes objects move safely and efficiently.

Here, we will be considering some interesting and positive facts about steel plants and will discuss how air cannons, like those manufactured by trustworthy companies like Ubon India, help make them successful.

 Interesting and Positive Facts Regarding Steel Plants

1. Steel Plants Drive the Modern World

Steel permeates every aspect of life—bridges and buildings, automobiles, appliances, equipment, and infrastructure. Modern steel mills are capable of producing millions of tons of steel annually, fueling industries around the world. Steel mills bring us the world we know today.

2. One Steel Plant Can Construct Thousands of Eiffel Towers

To give you an idea: some of the world's largest steel mills, such as the Jiangsu Shagang Group in China, make more than 40 million tons of steel a year. That's enough to construct 4,000 Eiffel Towers each year!

3. Steel Is Recyclable—Almost Infinitely

Steel is the most recycled commodity across the globe. Steel is recyclable and can be reused thousands of times without degrading its strength or quality. This makes steel production more environmentally friendly, particularly when integrated with green technologies.

4. Automation and AI are Revolutionizing Modern Steel Plants

Steel plants currently employ automation, robots, and artificial intelligence to observe temperature, material flow, and safety. This eliminates human error and enhances productivity.

5. Steel Plants Operate 24/7

Steel mills are one of the only industrial operations that have a tendency to operate 24 hours a day, 7 days a week, 365 days a year. Downtime is very expensive, so having operations running non-stop is high on the priority list.

Applications of Air Cannons in Steel Plants

Although behemoth machines such as rolling mills and blast furnaces receive most of the glory, not many appreciate how air cannons ensure the smooth operation of a steel plant.

✅ What Is an Air Cannon?

An air cannon or air blaster is a container holding compressed air and releasing it as a sudden, high-pressure burst. It is used to direct this blast to storage systems like chutes, hoppers, silos, and transfer points to disrupt jammed material and restore flow.

Steel mills handle diversified heavy and dusty products such as:

Iron ore

Coal

Coke

Slag

Limestone

These products tend to adhere to surfaces, particularly when heat and humidity are high. If left unchecked, they can plug silos and chutes—resulting in downtime, equipment wear, and safety hazards.

????️ Why are Air Cannons a necessity in Steel Plants?

Below are the key reasons why air cannons are an essential tool in modern steel mills:

1. Avoid Obstructions

Material accumulation can plug hoppers and silos, halting production. Jammed material is blasted out by air cannons to keep operations moving.

2. Minimize Downtime

Unplanned downtime can cost steel mills thousands of dollars per hour. Air cannons avoid this by maintaining a continuous flow of raw materials.

3. Enhance Safety

Clearing a clogged silo or chute manually is risky. Air cannons minimize the amount of manpower, keeping the labor force safe.

4. Extend Equipment Life

Ongoing addition creates abrasion and friction. Air cannons reduce wear and tear, so reduced maintenance expenses and longer equipment life.

5. Improve Energy Efficiency

With a clear path for material flow, equipment performs better. This equates to reduced wasted energy to move material around the system.

Ubon India: A Trustworthy Brand in Air Cannon Technology

When it comes to air cannon solutions, Ubon India is a brand you can rely on. They are famous for their reliability, performance, and durability, and Ubon India's air cannons are installed in steel plants, cement plants, power plants, and many more.

Their systems are:

Simple to install and service

Adaptable to various plant needs

Supported by superb technical support

Regardless of whether you are suffering from dry, sticky, or hot material flow issues, Ubon India possesses the appropriate air cannon solution to ensure your factory runs smoothly.